NEV Production Line Solutions
What is an NEV Production Line Solution?
An NEV production line solution is an integrated manufacturing system designed for new energy vehicle components, including electric drive systems, hairpin motor stators, battery modules, battery packs, and related electronic assemblies. It combines automated assembly, PLC control, robot handling, industrial vision, process monitoring, traceability, and data management to support stable and efficient mass production.
Takemind provides customized NEV production line solutions for automotive manufacturers and component suppliers. The solution can integrate stator assembly, battery assembly, AGV logistics, MES connection, process data collection, quality inspection, and automated equipment control to help customers improve production efficiency, product consistency, and line reliability.
Stator Assembly Line for Hairpin Motors - VW Platform
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S7-1500-F-PLC: High safety and advanced operability.
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HMI-Lite: VW industry standard compliance.
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Sequence control based on S7-GRAPH (TIA V15).
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Motion control (core process/axes) with Simotion.
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Mobile control panels.
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Fieldbus physical isolation (Profinet) and Industrial Network (Ethernet).
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Distributed station and network control.
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Autark-system: Integrated German Autark system software.
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Field LAN and Ring network functions.
Battery Assembly Line - Mercedes-Benz Platform
Power-train Standard compliance.
TIA F-CPU 15XX: SIMATIC S7-1500 Series Fail-safe PLC.
HMI-Pro Programming Standard: MPC277 industrial control panels.
New MBFS upper-level management software.
Intelligent AGV system for battery pack transport management.
Inficon Helium leak detector for fully automated helium testing.
APEX tightening systems.
Integrated KUKA robotic processes: Handling, welding, and tightening.